Orthotics Break-In Schedule: What’s Normal, What’s Not (and When to Call Us)

CUSTOM ORTHOTICS · PATIENT EDUCATION · LOGANSPORT, IN

Orthotics Break-In Schedule: What’s Normal, What’s Not (and When to Call Us)

A simple plan to adapt comfortably—without flaring your feet, knees, hips, or back.

Start low and progress gradually (all-day wear too soon is the #1 mistake)
Mild “arch awareness” is normal—sharp pain, numbness, or blistering isn’t
If you can’t progress by day 7–10, we should re-check fit and plan

New orthotics change how force moves through your feet—and that can affect your calves, knees, hips, and low back. The goal is a smooth adaptation, not a “push through it” approach. If you’re getting orthotics for recurring foot pain, start with Custom Orthotics and our Foot & Ankle Pain page for the big-picture plan.

  • Most people adapt over 1–3 weeks when wear time increases gradually
  • Feet may feel “worked”—but pain should not escalate day-to-day
  • Clear “when to worry” and “when to call us” guidance below

Educational only. Not medical advice.

Start Here: What “Normal” Feels Like

Use this quick checklist to self-sort before you change anything.

Normal early sensations (usually OK)

  • Mild arch “awareness” or pressure that feels different (not sharp)
  • Calf or foot muscle fatigue (like you used muscles differently)
  • Mild soreness that resolves within 24 hours
  • A “taller” or more supported feel in standing/walking

Not normal (pause + adjust plan, or call us)

  • Sharp pain in the arch/heel/ankle
  • Numbness/tingling or burning sensations
  • Blistering or a “hot spot” that gets worse each wear
  • Knee/hip/low-back pain that escalates day-to-day
  • Pain that lasts longer than 24–48 hours after wear

Fast rule

If symptoms improve when you reduce wear time, that’s a strong sign you simply progressed too fast. If symptoms persist even with reduced wear—or are sharp/neurological—get checked.

Orthotics Break-In Schedule (Simple and Safe)

This schedule fits most people. If you’re on your feet all day, use the slower version.

Option A: Standard break-in (most people)

  • Days 1–2: 1–2 hours/day
  • Days 3–4: 2–4 hours/day
  • Days 5–7: 4–6 hours/day
  • Week 2: add 1–2 hours/day as tolerated
  • Week 3: full-day wear as tolerated (if goals require it)

If you’re breaking in orthotics because of heel pain, see Plantar Fasciitis: Morning Heel Pain Fixes.

Option B: Slow break-in (high sensitivity, chronic pain, or long hours on feet)

  • Days 1–3: 30–90 minutes/day
  • Days 4–7: 1–3 hours/day
  • Week 2: 3–5 hours/day
  • Week 3: 5–7 hours/day
  • Week 4: full-day wear as tolerated

If you had an old ankle sprain that never fully normalized, it can affect how orthotics feel. Review Ankle Sprain Recovery Timeline.

What to do if you flare

  • Drop back to the last “good” wear time for 2–3 days
  • Then increase by 30–60 minutes/day (not hours)
  • Make sure shoes fit correctly (orthotics take up space)
  • If you keep flaring by day 7–10, it’s time to contact us

Footwear matters (more than people think)

  • If shoes are tight, orthotics can create pressure points
  • Choose a stable shoe with removable insole
  • Wear the orthotics in the same “main” shoes during break-in

If top-of-foot pressure shows up, see: Top of Foot Pain: 6 Common Causes.

Want Us to Check Your Fit and Progression?

If you’re unsure what’s normal, we’ll look at your shoes, fit, wear time, and symptoms. If mechanics are a driver, we’ll tie orthotics into your full plan—not a standalone fix.

When to Call Us (and When to Worry)

These patterns deserve a check rather than “pushing through.”

  • Sharp arch/heel pain that doesn’t calm when you reduce wear time
  • Numbness/tingling, burning, or nerve-like symptoms
  • Blistering or a hotspot that worsens each wear
  • New knee/hip/low-back pain that is worsening day-to-day
  • Pain that lasts longer than 24–48 hours after wear
  • You cannot progress wear time by day 7–10 despite going slower

If you have major swelling, inability to bear weight, or severe/worsening symptoms, seek urgent evaluation.

Orthotics Break-In FAQs

Quick answers—including what’s normal and when to call us.

How long does it take to break in orthotics?
Most people adapt over 1–3 weeks when wear time increases gradually. If you’re on your feet all day, expect closer to 2–4 weeks.
What’s normal to feel when starting orthotics?
Mild arch awareness, muscle fatigue, or mild soreness that resolves within 24 hours can be normal early on.
What is NOT normal when breaking in orthotics?
Sharp pain, numbness/tingling, blistering/hot spots, or pain that escalates day-to-day is not normal and should be addressed.
Should I wear orthotics all day right away?
Usually no. Going all-day immediately is a common reason people flare. A gradual schedule helps your feet and the rest of the chain adapt safely.
When should I call you to adjust my orthotics?
Call if you have sharp pain, numbness/tingling, persistent hotspots, blistering, pain lasting longer than 24–48 hours, or you can’t progress wear time after 7–10 days.
Can orthotics cause knee, hip, or low back soreness at first?
Sometimes. Orthotics change load distribution. Mild temporary soreness can be normal if it improves as you progress gradually. Persistent or worsening pain should be checked.

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